Specifically designed for flipping PCBs, this conveyor ensures seamless operation while improving production speed, and consistency, and reducing the risk of human error.
This unit is used to inverter flips/PCBs ( 180 °) for double side process.
PCB Flipper Conveyor: Essential for Optimized PCB Handling and Production
In the fast-paced world of Surface Mount Technology (SMT) manufacturing, efficiency and precision are vital.
The PCB conveyor is an indispensable tool that enhances the automation of your PCB assembly line, streamlining the process of transferring printed circuit boards (PCBs) between different stages of production.
| Transfer heights | 900mm+/-50mm |
| Transfer direction | Left to right |
| Operation side | Front of machine |
| Fixed rail | Front of machine |
| Interface | SMEMA |
| Conveyor belts | ESD flat belt |
| PCB edge support | 4mm |
| Allowable components clearance | Top 50 mm+ below 25mm |
| PCB inverter cycle time | Around 5s – 8s |
| Air supply | 4-6 bar |
| Safety | CE certificates |
| Control | PLC |
| Voltage | 220V/ 110V , single phase, 50-60Hz |
Specifications
| Model | IM-250W-SZ |
| Machine dimension | 500mm *720mm *1250mm ( L*W*H) |
| Weight | 160KG |
| PCB size | 445mm *350mm |
About the PCB Flipper Conveyor
Our PCB Flipper Conveyor PCB is a cutting-edge solution designed for high-performance PCB handling in SMT production. Constructed with durable, high-quality materials, it offers long-term reliability in demanding environments.
Key Features:
- Panasonic PLC Program Control
Ensures precise and efficient control over conveyor operations with advanced Panasonic PLC programming. - By-pass Mode and Inverter Mode
Selectable operation modes, including by-pass for non-flipping and inverter mode for enhanced flexibility in handling various production requirements. - Closed-loop Stepper Motor
Provides consistent and accurate rotating power for PCB flipping, ensuring smooth, precise movements. - Adjustable Transfer Heights
Designed to accommodate different production setups, the conveyor’s transfer heights can be adjusted for seamless integration into various SMT lines. - High-quality Conveyor Belts
Features durable and smooth-running conveyor belts that ensure safe and efficient PCB transport across the production line. - Allowable Components Clearance
Provides ample clearance for PCB components, allowing for smooth handling of boards with various thicknesses and component heights. - CE Certified
Fully compliant with CE safety standards, ensuring the highest level of operational safety and quality.
Main Functions and Features of the PCB Flipper Conveyor
- Automated 180-Degree Flipping: Efficiently flips PCBs 180 degrees for dual-sided processing, eliminating the need for manual intervention and increasing production speed. Available in materials IM-250W-SZ and IM-460W-SZ, ensuring durability and performance across different production environments.
- Precision Alignment: ensures perfect alignment of PCBs after flipping, minimizing errors during soldering and inspection.
- Adjustable Speed control: allows operators to adjust conveyor speed to match the pace of the assembly line, ensuring smooth transitions.
- Versatile Size Compatibility: It handles a wide range of PCB sizes, offering flexibility for different production requirements.
- Seamless Integration: It is designed to integrate effortlessly into existing SMT lines with minimal setup changes.
- Safety Features: Equipped with safety sensors and emergency stop functions to protect operators and prevent damage to the PCBs.
Why Choose The SZKJ PCB Conveyor?
The PCB conveyor is designed with the needs of high-output production lines in mind. Its ability to automate the flipping process significantly enhances efficiency, while its compact size allows it to fit into almost any production layout.
The conveyor reduces manual labor, improving overall productivity and reducing error rates, which is crucial in maintaining a competitive edge in the electronics manufacturing industry.
If you are looking to upgrade your SMT assembly line, investing in a reliable, high-quality PCB conveyor will not only boost production efficiency but also improve the overall quality of your PCBs. For more details and inquiries, connect with us today.
