The plug-in line from SZKJ Manufacturing is a versatile and high-performance assembly solution, specifically designed to handle through-hole components in PCB production. This line offers essential features to ensure both precision and reliability in the placement and soldering of components, creating durable mechanical connections that withstand high-stress environments. It is particularly suited for assembly processes where robust SMT transmission standards are required, making it ideal for industries like automotive, aerospace, and power electronics.
Technical Norms
| Number | Name | Specifications and materials | quantity |
| 1 | Automatic plug wire | Specifications: (L)3000*(W)600*(H) 1950±30 mm working surface height of 750±30MM; | Three meters |
| 2 | Wing structure | – Plug-in line adjustable width 50-350 adjustable – The body bracket is made of 40*40 aluminum, – Guide rail adopts 51*56 high-strength aluminum; – The lamp bracket is made of 40*40 aluminum; – 25*50 light switch; – The table is made of 2㎜ thick steel plates folding and pressing, – Transfer chain (plastic chain, metal carbon steel chain, stainless steel chain) |
Three meters |
| 3 | dynamical system | The drive part is 60W connected motor with a governor, and the speed is adjustable from 0 to 3M/MIN | A set |
| 4 | illuminating system | LED single support with cover, equipped with LED “Foshan” lamp | two kits |
| 5 | accessory | The process card frame is made of 25*14 “H” aluminum profile, A4 rubber sleeve, the size is 300㎜*240㎜ (based on A4 paper), can slide freely, 1 piece per meter; | two kits |
| The parts are made of 1.8mm thick steel plate folded and pressed, and the surface is sprayed with plastic | Three meters | ||
| The drive sprocket, drive screw, and drive shaft are made of high-quality components | A set |
Reliable Through-Hole Component Placement for Robust SMT Transmission
One of the primary functions of the plug-in line is its Automatic Plug Wire System, which provides a working surface of 3000mm by 600mm, with a comfortable working height of 750mm. This spacious area allows operators to manage components with ease, whether the plug-in line is configured for manual or automated production. The flexible setup of this system means it can accommodate both high-precision, low-volume runs, and high-speed, high-volume manufacturing, adapting effortlessly to varied production needs.
The Wing Structure of the plug-in line offers an adjustable width range from 50mm to 350mm, making it adaptable to different PCB sizes. Constructed from high-strength aluminum, this structure is built to ensure stability during the assembly process. Additionally, the system is equipped with a choice of transfer chains—plastic, carbon steel, or stainless steel—allowing manufacturers to select materials that align with their specific operational and durability requirements. This adaptability is crucial for maintaining efficiency and reliability, especially in applications where SMT transmission lines must integrate seamlessly with through-hole component placement.
To provide precision control over the pace of production, the plug-in line features a Dynamic System powered by a 60W motor. This system allows operators to adjust speeds from 0 to 3 meters per minute, ensuring optimal control over the assembly line’s pace and enabling a smooth, efficient workflow. Paired with an Illumination System using LED lights from “Foshan,” operators are equipped with clear visibility along the line, essential for accuracy and reducing fatigue during long production runs.
The plug-in line also includes a well-thought-out accessory kit for ease of organization and access to essential documentation. Each meter of the assembly line features process card frames designed to hold A4 documents, providing easy access to necessary information and improving workflow efficiency. This feature, combined with the line’s robust construction and adaptable features, makes it a comprehensive solution for manufacturers aiming to meet high standards in SMT transmission and through-hole assembly processes.
With the plug-in line, you gain a reliable, adaptable tool for complex assembly needs. Contact us today to learn how this advanced system can enhance your SMT transmission capabilities and meet the high demands of modern electronics manufacturing.
