ML-400W-SZ Bare boards Destacker for PCB

Features:

  1. Panasonic PLC program control
  2. By-pass and destacker mode are selectable in the software
  3. Shortest loading cycle time for PCB
  4. Thickness 0.6 mm PCB available to be handled
  5. Uninterrupted PCB charging
  6. Pre-signal alarm for PCB lower stack heights
  7. Use the friendly touch screen panel
  8. Smooth and parallel width adjustment by crank wheel  ( Optional: motorized).
  9. Interlock for all door open to improvement highest safety operation
  10. SMEMA compatible

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Description

Bare Boards Destacker for PCB by SZKJ

 

The ML-400W-SZ Bare Boards Destacker for PCB is a cutting-edge solution designed to streamline the loading process in SMT production lines. Engineered for efficiency, this destacker is built to handle bare boards with precision, ensuring smooth and uninterrupted PCB charging. Its advanced design eliminates manual handling errors, reduces downtime, and enhances productivity by seamlessly integrating into the SMT workflow. With its robust build and intelligent controls, the destacker sets a new standard in PCB handling, particularly in environments where precision and speed are paramount.

Product Peculiarities and Description

The ML-400W-SZ Bare Boards Destacker for PCB is designed to enhance automation in SMT production. It can:

  • Load bare boards onto the SMT line effortlessly.
  • Use separation cams to pick one PCB at a time from the bottom of the stack.
  • Softly lower the PCB onto ESD conveyor belts for safe transfer to downstream machines.
  • Handle varying PCB sizes (50mm x 500mm) and thicknesses (0.6mm to 3.5mm).
  • Signal operators when stack heights are low, enabling uninterrupted operations.
  • The system efficiently handles PCBs with adjustable cycle times ranging from 3 to 7 seconds, ensuring maximum throughput.

Its precise and reliable performance ensures reduced downtime and a streamlined PCB handling process.

This unit is designed for loading the bare boards onto the SMT line. Unique separation cams take one PCB from the bottom of the boards stacked and softly lower it on the ESD belts to transfer it to the downstream machine.

Transfer heights 900mm+/-50mm
Transfer direction Left to right
Operation side Front of machine
Fixed rail Front of machine
Interface SMEMA
PCB working cycle time 3s-7s ( adjustable)
Conveyor belts ESD flat belt
PCB edge support 3mm/4mm
Components clearance 20mm below and above
PCB thickness available 0.6mm-3.5mm
PCB stack heights 240mm / specify
Air supply 4-6 bar
Safety CE certificates
Control PLC
Voltage 220V/ 110V , single phase, 50-60Hz
Optional
Motorized adjustment
Automatic adjustment
Extension for convenient stack loading
Cantilevered input and output conveyor

Specifications:

Model  ML-400W-SZ
Machine dimensions  630*950*1250
Weight 175KG  
PCB size 50-500MM (L)

50MM-460MM (W)

PCB thickness 0.8mm-2.5mm

How to Use the Bare Boards Destacker for PCB

  1. Setup: Position the destacker at the start of the SMT production line and ensure proper alignment with adjacent equipment.
  2. Loading: Stack the PCBs onto the input tray, ensuring the stack height does not exceed the specified limit (240mm or as per configuration).
  3. Adjust Settings: Use the touchscreen panel to select the desired mode (bypass or destacker) and set the PCB size parameters.
  4. Operation: Start the machine and monitor operations via the user-friendly interface. The system will automatically separate and transfer PCBs as per the settings.
  5. Maintenance: Regularly check the crank wheel or motorized adjustment system for smooth operations and perform routine cleaning to maintain efficiency.

FAQs About Bare Boards Destacker for PCB

  1. What is the maximum PCB size that the destacker can handle?
    The machine supports PCBs up to 500mm in length and 460mm in width.
  2. Can the destacker handle different PCB thicknesses?
    Yes, it is designed to manage PCBs ranging from 0.6mm to 3.5mm in thickness.
  3. Is the destacker compatible with SMEMA standards?
    The machine is fully SMEMA compatible for seamless integration into SMT production lines.
  4. Does the destacker provide a pre-signal alarm for low PCB stacks?
    Yes, it includes a pre-signal alarm to alert operators when the stack height is low, ensuring uninterrupted operations.
  5. Can the destacker be customized with additional features?
    Yes, optional features such as motorized adjustments, automatic settings, and extended stack loading are available to enhance its functionality.

The ML-400W-SZ Bare Boards Destacker for PCB is an invaluable asset for modern SMT lines, combining efficiency, precision, and safety to meet the demands of high-volume PCB production.

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